ISO 7 & 8 Cleanrooms for Medical Device Manufacturing - PortaFab

ISO Certified Cleanrooms for Medical Devices

Product: Series 300 Vinyl Fire and Sound / Furring 500

Application: Series 300 with smooth FRP Fire and Sound panels 10’ and 12’ tall. Walkable deck and point load considerations along with a second story area

Benefits Provided:

  • Multiple ISO classifications for production
  • Sampling, packaging, and storage
  • Restroom and meeting rooms
  • Planned future expansion
medical device cleanroom

Cleanroom for Medical Device Manufacturing

Product: Series 300 Vinyl Fire and Sound / Furring 500

Application: ISO 8 / Class 100,000 Vestibule and Cleanroom

Benefits Provided:

  • Minimal impact to facility during installation.
  • Environmental control for ISO 8 validation.
  • Coordination with construction trades for efficient construction process.
e-liquid manufacturing clean room

E-Liquid Manufacturing Cleanroom

Location: Grand Rapids, MI

Application: E-Liquid Manufacturing Cleanroom

Product Line: OmniFlex Two-Story Building

Benefits Provided:

  • Provided a clean environment that met ISO 6 (Class 1,000) classification
  • Fast and low mess installation allowed client to maintain manufacturing progress, uninterrupted during the new construction project.
  • Flexibility to expand or even re-locate the building due to future growth or changes in business needs.
cleanroom for o-ring packaging

Cleanroom for O-Ring Manufacturing

Location: Lexington, KY

Application: Cleanroom ISO 7 (Class 10,000)

Product: Series 300 with FRP Fire & Sound Panels

Benefits Provided:

  • A complete, turn-key solution through PortaFab’s existing network of cleanroom contractors.
  • Multiple clean environments in which to contain each stage of the manufacturing process.
  • ISO 7 (Class 10,000) classification.
  • Recirculating airflow design and positive pressure.
semiconductor cleanroom

Semiconductor Cleanroom

Location: Colorado Springs, CO

Application: Cleanroom

Product: Series 300 & P2000 ESD (electro-static discharge) Epoxy-Coated Aluminum Skins on Fire & Sound Panels.

Benefits Provided:

  • Anti-static wall system to maintain standards for semiconductor fabrication.
  • Double-wall system to ensure maximum envirionmental control.
  • Removable wall section to ease transfer of large equipment.
  • Use of P2000 wall system for economical construction of gowning area and air shower entry.
cleanroom polymers research lab

Cleanroom for Polymers Research

Location: Cleveland, OH

Application: Cleanroom (ISO 7 & ISO 8)

Product: Series 300 with Vinyl Fire & Sound Panels

Benefits Provided:

  • Multiple ISO classifications for different areas including gowning room, storage area and main lab.
  • High visibility windows to serve as client demonstration area.
  • Complete turn-key solution through PortaFab’s involvement with general contractor, pre-construction meetings and on-site supervision during installation.
underground cleanroom

Underground Cleanroom

Location: Lead, South Dakota

Application: Controlled Environment

Product: OmniFlex 11' Tall with Steel/Poly/Steel Panels

Benefits Provided:

  • Thermal control to protect expensive research equipment
  • Dust and particulate-free environment to minimize the possibility of contamination
Ampex Recording Media Cleanroom

Cleanroom for Data Storage Tape Manufacturer

Location: Opelika, Alabama

Client: Ampex Recording Media

Product: CleanLine S3000 (30,000 S.F.)

Benefits Provided:

  • Flexibility
  • Class 100 / ISO 5 conformance capability
Pozzetta Micro Cleanroom

ISO 6 Microelectronic Cleanroom

Location: Englewood, Colorado

Client: Pozzetta Micro Clean

Product: CleanLine S3000 with Flush Windows (1,000 sq ft)

Benefits Provided:

  • Speed of completion
  • Corporate showpiece for attracting new business
Caterpillar Cleanroom

ISO 8 QC Inspection Cleanroom

Location: Lafayette, Indiana

Client: Caterpillar

Product: OmniFlex

Benefits Provided:

  • Allowed operation to comply with quality guidelines from major customer.
  • Integrated with conveyors and bridge crane with minimal plant disruption.
Pioneer Electronics Cleanroom

Cleanroom for Electronics Manufacturing

Location: Springboro, Ohio

Client: Pioneer Electronics

Product: OmniFlex (2,000 ft)

Benefits Provided:

  • Improved quality
  • Increased product yield
Felbro Foods Cleanroom

Cleanroom for Food Packaging Process

Location: Compton, California

Application: Achieving USDA Compliance in Mixing and Packaging

Product: PortaMax 458 XTRA TALL Wall System

Benefits Provided:

  • Quality control
  • USDA compliance
  • Improved product yield
Wilson Cook Cleanroom

Cleanroom for Medical Device Manufacturing

Location: Winston-Salem, NC

Client: Wilson Cook Medical

Product: PM458 XTRA TALL Wall System (20,000 sq ft)

Benefits Provided:

  • Capability to achieve cleanliness and air quality standards
  • Flexibility to relocate
  • Minimal disruption and speed of construction
cleanroom medical packaging

Cleanroom for Medical Device Packaging

Location: Clearwater, MN

Client: T.O. Plastics

Product: Series 300 Panels with Anondized-Aluminum Framework FRP (Fiberglass Reinforced Plastic)

Benefits Provided:

  • Cleanability
  • Recirculating air flow to meet ISO standards
  • Pass-through chamber to maintain cleanroom integrity
test chambers

Test Chambers

Location: Auburn Hills, MI

Application: Create two text chambers

Products Used: OmniFlex with Steel Fire and Sound Panels, 25 PSF Load Bearing Roof, Roof-Mounted HVAC Unit

Benefits Provided:

  • The ability to relocate or modify as their business evolves
  • The ability to match the European custom color requirements by the client
  • Provide fast and clean installation while continuing production and minimizing down time
  • Adhere to the strict safety requirements of the customer by providing reinforced walls, roof and Lexan glass
  • Structural calculations for the client to obtain proper building permits for the PortaFab structure
printing machine enclosure

Printing Machine Enclosure

Location: Southern California

Application: Printing machinery enclosure and office space integrated into mezzanine

Product Used: OmniFlex (Gray) Fire and Sound

Benefits Provided:

  • Temperature and humidity controlled & dust-free enclosure to protect high tech equipment and process
  • Increased storage space by adding mezzanine with new offices and storage area
  • Integrated new buildings with existing buildings by matching height and connecting with enclosed catwalk
  • Added laminated glass windows to reduce noise of surrounding environment so enclosure can serve as showroom for potential clients
paint finishing enclosure

Paint Finishing Enclosure

Location: Gwenner, ND

Application: 32’ X 88’ X 24’ Tall Paint Finishing Enclosure

Product Used: PortaMax 4-5/8 & OmniFlex Wall Systems

Benefits Provided:

  • Effective environmental control
  • Timely installation with minimal disruption to plant
  • Met 24’ height requirements
coordinate measuring machine (cmm) enclosure

Coordinate Measuring Machine (CMM) Enclosure

Location: Houston, TX

Application: CMM Room Enclosure

Product: OmniFlex Steel with Fire & Sound Panels (Champagne)

Benefits Provided:

  • Steel surfaces for ease of cleanability, durability and non-shedding surfaces to reduce particulates.
  • Temperature and airflow controlled environment to provide reliable testing and measurement.
  • Extra-tall walls and roll-up door to ease transfer of large equipment in and out of enclosure.
food process enclosure

Food Process Enclosure

Customer: Worldwide Medical, Pharmaceutical and Nutrition Company

Application: Containment Area for Mixing & Bottling Baby Formula

Product: PortaMax Aluminum System Featuring Epoxy-coated Aluminum Panels (Fire and Sound) with Moisture-Resistant Gypsum (17’4” - 20’ tall because of the ceiling truss)

Benefits Provided:

  • Epoxy-coated surfaces comprised of moisture-resistant gypsum to withstand water penetration during cleaning process.
  • Floor to ceiling wall system seated upon 6-inch high curb (to contain excess water during wash down).
  • Seamless integration of walls with existing conveyor system, concrete small-24 columns and trussed ceiling.
painting process enclosure

Painting Process Enclosure

Location: Rome, GA

Client: Suzuki

Product: OmniFlex Steel-Faced Panels (16 feet tall)

Benefits Provided:

  • Insulated walls for optimal thermal control
  • Improved product yield
  • Integration with existing conveyor system
cmm equipment enclosure

CMM Equipment Enclosure

Customer: Mining Equipment Manufacturer

Application: Thermal-controlled CMM equipment enclosure

Product: OmniFlex Fire and Sound (16-foot tall)

Benefits Provided:

  • Building constructed to withstand tight tolerances for measuring
  • Roll up doors to allow safe passage of large equipment while maintaining environmental control
  • Integrated wall system with bridge crane for use in transferring large equipment
battery storage enclosure

Battery Storage Enclosure

Customer: A123 Systems

Location: Detroit, MI

Product: PortaMax 458 steel stud (23 feet tall)

Benefits Provided:

  • Insulated walls for optimal thermal control
  • Removable exterior walls
  • Doors located for aisle access
cmm room and equipment enclosure

CMM Room / Equipment Enclosure

Location: Columbus, Indiana

Client: Toyota

Product: S3000 with Fire & Sound Wall Panels

Benefits Provided:

  • Humidity and temperature control
  • Ability to relocate easily
  • Sound insulation
powder coating system enclosure

Powder Coating System Enclosure

Location: Grand Rapids, MI

Client: American Seating

Product: OmniFlex (56' x 58' x 16' Tall)

Benefits Provided:

  • Effective environmental control
  • Effective sound control
  • World class appearance

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