ISO Certified Cleanrooms for Medical Devices
Product: Series 300 Vinyl Fire and Sound / Furring 500
Application: Series 300 with smooth FRP Fire and Sound panels 10’ and 12’ tall. Walkable deck and point load considerations along with a second story area
Benefits Provided:
- Multiple ISO classifications for production
- Sampling, packaging, and storage
- Restroom and meeting rooms
- Planned future expansion
Cleanroom for Medical Device Manufacturing
Product: Series 300 Vinyl Fire and Sound / Furring 500
Application: ISO 8 / Class 100,000 Vestibule and Cleanroom
Benefits Provided:
- Minimal impact to facility during installation.
- Environmental control for ISO 8 validation.
- Coordination with construction trades for efficient construction process.
E-Liquid Manufacturing Cleanroom
Location: Grand Rapids, MI
Application: E-Liquid Manufacturing Cleanroom
Product Line: OmniFlex Two-Story Building
Benefits Provided:
- Provided a clean environment that met ISO 6 (Class 1,000) classification
- Fast and low mess installation allowed client to maintain manufacturing progress, uninterrupted during the new construction project.
- Flexibility to expand or even re-locate the building due to future growth or changes in business needs.
Cleanroom for O-Ring Manufacturing
Location: Lexington, KY
Application: Cleanroom ISO 7 (Class 10,000)
Product: Series 300 with FRP Fire & Sound Panels
Benefits Provided:
- A complete, turn-key solution through PortaFab’s existing network of cleanroom contractors.
- Multiple clean environments in which to contain each stage of the manufacturing process.
- ISO 7 (Class 10,000) classification.
- Recirculating airflow design and positive pressure.
Semiconductor Cleanroom
Location: Colorado Springs, CO
Application: Cleanroom
Product: Series 300 & P2000 ESD (electro-static discharge) Epoxy-Coated Aluminum Skins on Fire & Sound Panels.
Benefits Provided:
- Anti-static wall system to maintain standards for semiconductor fabrication.
- Double-wall system to ensure maximum envirionmental control.
- Removable wall section to ease transfer of large equipment.
- Use of P2000 wall system for economical construction of gowning area and air shower entry.
Cleanroom for Polymers Research
Location: Cleveland, OH
Application: Cleanroom (ISO 7 & ISO 8)
Product: Series 300 with Vinyl Fire & Sound Panels
Benefits Provided:
- Multiple ISO classifications for different areas including gowning room, storage area and main lab.
- High visibility windows to serve as client demonstration area.
- Complete turn-key solution through PortaFab’s involvement with general contractor, pre-construction meetings and on-site supervision during installation.
Underground Cleanroom
Location: Lead, South Dakota
Application: Controlled Environment
Product: OmniFlex 11' Tall with Steel/Poly/Steel Panels
Benefits Provided:
- Thermal control to protect expensive research equipment
- Dust and particulate-free environment to minimize the possibility of contamination
Cleanroom for Data Storage Tape Manufacturer
Location: Opelika, Alabama
Client: Ampex Recording Media
Product: CleanLine S3000 (30,000 S.F.)
Benefits Provided:
- Flexibility
- Class 100 / ISO 5 conformance capability
ISO 6 Microelectronic Cleanroom
Location: Englewood, Colorado
Client: Pozzetta Micro Clean
Product: CleanLine S3000 with Flush Windows (1,000 sq ft)
Benefits Provided:
- Speed of completion
- Corporate showpiece for attracting new business
ISO 8 QC Inspection Cleanroom
Location: Lafayette, Indiana
Client: Caterpillar
Product: OmniFlex
Benefits Provided:
- Allowed operation to comply with quality guidelines from major customer.
- Integrated with conveyors and bridge crane with minimal plant disruption.
Cleanroom for Electronics Manufacturing
Location: Springboro, Ohio
Client: Pioneer Electronics
Product: OmniFlex (2,000 ft)
Benefits Provided:
- Improved quality
- Increased product yield
Cleanroom for Food Packaging Process
Location: Compton, California
Application: Achieving USDA Compliance in Mixing and Packaging
Product: PortaMax 458 XTRA TALL Wall System
Benefits Provided:
- Quality control
- USDA compliance
- Improved product yield
Cleanroom for Medical Device Manufacturing
Location: Winston-Salem, NC
Client: Wilson Cook Medical
Product: PM458 XTRA TALL Wall System (20,000 sq ft)
Benefits Provided:
- Capability to achieve cleanliness and air quality standards
- Flexibility to relocate
- Minimal disruption and speed of construction
Cleanroom for Medical Device Packaging
Location: Clearwater, MN
Client: T.O. Plastics
Product: Series 300 Panels with Anondized-Aluminum Framework FRP (Fiberglass Reinforced Plastic)
Benefits Provided:
- Cleanability
- Recirculating air flow to meet ISO standards
- Pass-through chamber to maintain cleanroom integrity
Test Chambers
Location: Auburn Hills, MI
Application: Enclosed test chambers
Products Used: OmniFlex with Steel Fire and Sound Panels, 25 PSF Load Bearing Roof, Roof-Mounted HVAC Unit
Benefits Provided:
- The ability to relocate or modify as their business evolves
- The ability to match the European custom color requirements by the client
- Provide fast and clean installation while continuing production and minimizing down time
- Adhere to the strict safety requirements of the customer by providing reinforced walls, roof and Lexan glass
- Structural calculations for the client to obtain proper building permits for the PortaFab structure
Printing Machine Enclosure
Location: Southern California
Application: Printing machinery enclosure and office space integrated into mezzanine
Product Used: OmniFlex (Gray) Fire and Sound
Benefits Provided:
- Temperature and humidity controlled & dust-free enclosure to protect high tech equipment and process
- Increased storage space by adding mezzanine with new offices and storage area
- Integrated new buildings with existing buildings by matching height and connecting with enclosed catwalk
- Added laminated glass windows to reduce noise of surrounding environment so enclosure can serve as showroom for potential clients
Paint Finishing Enclosure
Location: Gwenner, ND
Application: 32’ X 88’ X 24’ Tall Paint Finishing Enclosure
Product Used: PortaMax 4-5/8 & OmniFlex Wall Systems
Benefits Provided:
- Effective environmental control
- Timely installation with minimal disruption to plant
- Met 24’ height requirements
Coordinate Measuring Machine (CMM) Enclosure
Location: Houston, TX
Application: CMM Room Enclosure
Product: OmniFlex Steel with Fire & Sound Panels (Champagne)
Benefits Provided:
- Steel surfaces for ease of cleanability, durability and non-shedding surfaces to reduce particulates.
- Temperature and airflow controlled environment to provide reliable testing and measurement.
- Extra-tall walls and roll-up door to ease transfer of large equipment in and out of enclosure.
Food Process Enclosure
Customer: Worldwide Medical, Pharmaceutical and Nutrition Company
Application: Containment Area for Mixing & Bottling Baby Formula
Product: PortaMax Aluminum System Featuring Epoxy-coated Aluminum Panels (Fire and Sound) with Moisture-Resistant Gypsum (17’4” - 20’ tall because of the ceiling truss)
Benefits Provided:
- Epoxy-coated surfaces comprised of moisture-resistant gypsum to withstand water penetration during cleaning process.
- Floor to ceiling wall system seated upon 6-inch high curb (to contain excess water during wash down).
- Seamless integration of walls with existing conveyor system, concrete small-24 columns and trussed ceiling.
Painting Process Enclosure
Location: Rome, GA
Client: Suzuki
Product: OmniFlex Steel-Faced Panels (16 feet tall)
Benefits Provided:
- Insulated walls for optimal thermal control
- Improved product yield
- Integration with existing conveyor system
CMM Equipment Enclosure
Customer: Mining Equipment Manufacturer
Application: Thermal-controlled CMM equipment enclosure
Product: OmniFlex Fire and Sound (16-foot tall)
Benefits Provided:
- Building constructed to withstand tight tolerances for measuring
- Roll up doors to allow safe passage of large equipment while maintaining environmental control
- Integrated wall system with bridge crane for use in transferring large equipment
Battery Storage Enclosure
Customer: A123 Systems
Location: Detroit, MI
Product: PortaMax 458 steel stud (23 feet tall)
Benefits Provided:
- Insulated walls for optimal thermal control
- Removable exterior walls
- Doors located for aisle access
CMM Room / Equipment Enclosure
Location: Columbus, Indiana
Client: Toyota
Product: S3000 with Fire & Sound Wall Panels
Benefits Provided:
- Humidity and temperature control
- Ability to relocate easily
- Sound insulation
Powder Coating System Enclosure
Location: Grand Rapids, MI
Client: American Seating
Product: OmniFlex (56' x 58' x 16' Tall)
Benefits Provided:
- Effective environmental control
- Effective sound control
- World class appearance
