Cleanroom Case Studies
Product: Series 300 Vinyl Fire and Sound / Furring 500
Application: Series 300 with smooth FRP Fire and Sound panels 10’ and 12’ tall. Walkable deck and point load considerations along with a second story area
Benefits:
- Multiple ISO classifications for production
- Sampling, packaging, and storage
- Restroom and meeting rooms
- Planned future expansion
Product: Series 300 Vinyl Fire and Sound / Furring 500
Application: ISO 8 / Class 100,000 Vestibule and Cleanroom
Benefits:
- Minimal impact to facility during installation.
- Environmental control for ISO 8 validation.
- Coordination with construction trades for efficient construction process.
Location: Grand Rapids, MI
Application: E-Liquid Manufacturing Cleanroom
Product Line: OmniFlex Two-Story Building
Benefits:
- Provided a clean environment that met ISO 6 (Class 1,000) classification
- Fast and low mess installation allowed client to maintain manufacturing progress, uninterrupted during the new construction project.
- Flexibility to expand or even re-locate the building due to future growth or changes in business needs.
Location: Lexington, KY
Application: Cleanroom ISO 7 (Class 10,000)
Product: Series 300 with FRP Fire & Sound Panels
Benefits:
- A complete, turn-key solution through PortaFab’s existing network of cleanroom contractors.
- Multiple clean environments in which to contain each stage of the manufacturing process.
- ISO 7 (Class 10,000) classification.
- Recirculating airflow design and positive pressure.
Location: Colorado Springs, CO
Application: Cleanroom
Product: Series 300 & P2000 ESD (electro-static discharge) Epoxy-Coated Aluminum Skins on Fire & Sound Panels.
Benefits Provided:
- Anti-static wall system to maintain standards for semiconductor fabrication.
- Double-wall system to ensure maximum envirionmental control.
- Removable wall section to ease transfer of large equipment.
- Use of P2000 wall system for economical construction of gowning area and air shower entry.
Location: Cleveland, OH
Application: Cleanroom (ISO 7 & ISO 8)
Product: Series 300 with Vinyl Fire & Sound Panels
Benefits Provided:
- Multiple ISO classifications for different areas including gowning room, storage area and main lab.
- High visibility windows to serve as client demonstration area.
- Complete turn-key solution through PortaFab’s involvement with general contractor, pre-construction meetings and on-site supervision during installation.
Location: Lead, South Dakota
Application: Controlled Environment
Product: OmniFlex 11' Tall with Steel/Poly/Steel Panels
Benefits Provided:
- Thermal control to protect expensive research equipment
- Dust and particulate-free environment to minimize the possibility of contamination
Location: Opelika, Alabama
Client: Ampex Recording Media
Product: CleanLine S3000 (30,000 S.F.)
Benefits Provided:
- Flexibility
- Class 100 / ISO 5 conformance capability
Location: Englewood, Colorado
Client: Pozzetta Micro Clean
Product: CleanLine S3000 with Flush Windows (1,000 sq ft)
Benefits Provided:
- Speed of completion
- Corporate showpiece for attracting new business
Location: Lafayette, Indiana
Client: Caterpillar
Product: OmniFlex
Benefits Provided:
- Allowed operation to comply with quality guidelines from major customer.
- Integrated with conveyors and bridge crane with minimal plant disruption.
Location: Springboro, Ohio
Client: Pioneer Electronics
Product: OmniFlex (2,000 ft)
Benefits Provided:
- Improved quality
- Increased product yield
Location: Compton, California
Application: Achieving USDA Compliance in Mixing and Packaging
Product: PortaMax 458 XTRA TALL Wall System
Benefits Provided:
- Quality control
- USDA compliance
- Improved product yield
Location: Winston-Salem, NC
Client: Wilson Cook Medical
Product: PM458 XTRA TALL Wall System (20,000 sq ft)
Benefits Provided:
- Capability to achieve cleanliness and air quality standards
- Flexibility to relocate
- Minimal disruption and speed of construction
Location: Clearwater, MN
Client: T.O. Plastics
Product: Series 300 Panels with Anondized-Aluminum Framework FRP (Fiberglass Reinforced Plastic)
Benefits Provided:
- Cleanability
- Recirculating air flow to meet ISO standards
- Pass-through chamber to maintain cleanroom integrity
