Case Studies
These case studies provide a quick and accurate overview of our recent accomplishments. Scroll down, or jump to one of the sections below:
Modular Offices | Environmental Enclosures | Wall Partitions & Demising Walls | Mezzanines | Cleanrooms
Modular Office & Inplant Building Case Studies
Volkswagen Academy Application: Training Center Products: OmniFlex 300 (15 feet tall), Full Glass Windows and Fire & Sound Panels Benefits Provided: - Attractive appearance
- Flexibility to create different sized training rooms
- LEED points for the construction project
- Quick turnaround time
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BMW Application: 2,555 sq. ft spare parts storage and distribution building Product: OmniFlex 300 Plus with Fire & Sound Panels Benefits Provided: - Flexibility to move in future
- Secure, enclosed area with sound control
- Minimal disruption to plant during construction
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Two Story Office Application: New two story modular office within existing manufacturing plant facility Product: OmniFlex 300 Benefits Provided: - Expanded usable office space without enlarging existing footprint
- Engineering and operations teams given direct access to plant operations
- Effectively used vertical square footage
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McCormick Foods Modular Office with Load-bearing Roof Application: 2,778 sq. ft. office complex, consisting of two story and single story office with storage decks. Product: Series 300 Benefits Provided: - Tied into existing modular offices
- Attractive appearance
- Maximized floor space
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Douglas & Lomason Application: 2,430 square foot 2-story office Product: Series 300 Benefits Provided: - Adapt design to needs without seriously impacting budget or time line
- Professional appearance
- Sound control
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Ingalls Hospital 2-Story Modular Office Provides Space and Sound Solution Application: Soundproof area with rehabilitation facility Product: OmniFlex 300 Plus Benefits Provided: - Effective sound control
- Ability to re-locate easily
- Minimal disruption to existing business
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Mercury Stainless Load-bearing Modular Buildings Create New Space for Manufacturer Application: Modular Offices and Lunchroom with Storage Decks Product: Series 300 with Fire & Sound Wall Panels Benefits Provided: - Effective sound control
- Ability to re-locate easily
- 2-Story design to maximize space utilization
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Vegetable Juices, Inc. Location: Chicago, IL Application: 2-Story Structure Inside Facility Product: Omniflex 300 Fire & Sound Benefits Provided: - Two story structure to house lab and office space
- Odors contained within lab on ground floor
- Contemporary design and appearance
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A123 Systems Customer: A123 Systems Location: Detroit, MI Application: Battery storage enclosure Product: PortaMax 458 steel stud (23 feet tall) Benefits Provided: - Insulated walls for optimal thermal control
- Removable exterior walls
- Doors located for aisle access
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Toyota Location: Columbus, Indiana Application: CMM Room 28' x 30' x 13' Product: S3000 with Fire & Sound Wall Panels Benefits Provided: - Humidity and temperature control
- Ability to relocate easily
- Sound insulation
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American Seating Location: Grand Rapids, MI Application: 56' x 58' x 16' Tall Powder Coating System Enclosure Product: OmniFlex 300 Plus Benefits Provided: - Effective environmental control
- Effective sound control
- World class appearance
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Airtex Products Location: Fairfield, Illinois Application:Equipment Enclosure Room, Conference Room, Plant Separation Product: XTRA TALL Wall Systems, OmniFlex 300 Benefits Provided: - Consistent appearance throughout plant
- Effective environmental control
- Flexibility to relocate
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Innovative Laser Technologies, Inc Location: Minneapolis, MN Application: Protective Enclosures for Laser Equipment Product: Omniflex 300 Fire & Sound Benefits Provided: - Walls made of fire retardant materials
- Open design, utilizing pre-existing lighting & sprinkler system
- Laser safety glass windows in doors
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Siemens Location: Marion, Kentucky Application: 270' Long x 21'-24' tall graduated wall to divide plant space Product: XTRA TALL Wall System Benefits Provided: - Protect sensitive machinery
- Improve appearance of plant to visitors
- Increase space utilization
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Steelcase Location: Grand Rapids, MI Application: 30' high x 630' long wall in manufacturing plant Product: PortaMax XTRA TALL Wall System Benefits Provided: - Effective environmental control
- Clean installation process allowed for continuous operation
- Flexibility to re-locate and re-use in future
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Tyco-Kendall Healthcare Location: Jolliet, IL Application: Climate-Controlled Area to House Medical Equipment Product: SteelSpan Wall System (350 lineal feet, 28 ft tall) Benefits Provided: - Proper R-value of insulation to house equipment
- Fast installation
- Area accessible by fork lift via high-speed roll up doors
- Flexibility of modular wall system
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AeroVironment, Inc Application: Separation Wall & Bulletin Board Product: OmniFlex 300 with Freestanding Wall Panels Benefits Provided: - Segregated Work Areas
- Provided Visibility Into Work Areas
- Lower Cost than Standard Furniture Alternative
- Custom Painted to Match Existing Structures
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Crown Cork & Steel Application: 22' to 28' tall walls to enclose metal packaging equipment. Product Used: PortaMax XTRA TALL Walls Benefits Provided: - Divided packaging area from the rest of the facility.
- Contained noise and particles.
- Operator could oversee production from outside of packaging area.
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Hyundai North America Bulletin Board Wall Application: Separation Wall & Bulletin Board Product: OmniFlex 300 Plus Benefits Provided: - Separated space
- Provided meeting area
- Provided posting vehicle
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Novartis Pharmaceuticals Creating Manufacturing Cells with Freestanding Partitions Application: 76 Linear Feet of 80 Inch Tall Freestanding Wall Partitions Product: OmniFlex 300 Plus with Freestanding Columns Benefits Provided: - Separated manufacturing space
- Aided in achieving FDA compliance
- Blended well with existing partitions
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PIM Brands, LLC Location: Plainfield, NJ Application: Dividing Wall at Facility Product: SteelSpan Wall System (30 foot tall) Benefits Provided: - Separation of manufacturing and distribution areas
- Fast installation
- Compliance with local building codes
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Waste Management, Inc. Modular Construction for Elevated Control Rooms Location: New York Application: 67" x 10" and 67" x 30' control rooms elevated on 25' high mezzanine Product: OmniFlex 300 Plus Benefits Provided: - Safe, comfortable work area
- Installation with minimal disruption
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Master Lock Modular Office on Mezzanine Application: 40' x 100' office foreman's office mounted on mezzanine Product: OmniFlex 300 Plus Benefits Provided: - Added space within plant and better view for foreman to monitor activity
- Provided sound reduction to improve worker productivity
- Met complex building code requirements within budget
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Quality Bicycle Bicycle Manufacturer Finds Space with Freestanding Mezzanine Application: 9,000 sq. ft. freestanding mezzanine with composite deck, personnel elevator and equipment lift Product: Mezzanine Benefits Provided: - Expandable for future requirement
- Installed without losing any operation days
- Clear column spacing up to 35 feet
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Caterpillar Location: Lafayette, Indiana Application: Class 100,000 clean room for generator inspection process Product: OmniFlex 300 Plus Benefits Provided: - Allowed operation to comply with quality guidelines from major customer.
- Integrated with conveyors and bridge crane with minimal plant disruption.
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Ampex Recording Media Location: Opelika, Alabama Application: 30,000 S.F. Class 100 Cleanroom Product: CleanLine S3000 Benefits Provided: - Flexibility
- Class 100 conformance capability
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Pozzetta Micro Clean Location: Englewood, Colorado Application: 1,000 Square Foot - Class 1000 Cleanrooms Product: CleanLine S3000 with Flush Windows Benefits Provided: - Speed of completion
- Corporate showpiece for attracting new business
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Pioneer Electronics Location: Springboro, Ohio Application: 2,000 Feet of Cleanroom Walls Product: OmniFlex 300 Plus Benefits Provided: - Improved quality
- Increased product yield
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Felbro Foods Location: Compton, California Application: Cleanrooms for Achieving USDA Compliance in Mixing and Packaging Product: PortaMax 458 XTRA TALL Wall System Benefits Provided: - Quality control
- USDA compliance
- Improved product yield
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Wilson Cook Medical Location: Winston-Salem, NC Application: 20,000 S.F. Cleanroom for Medical Device Manufacturing Product: PM458 XTRA TALL Wall System Benefits Provided: - Capability to achieve cleanliness and air quality standards
- Flexibility to relocate
- Minimal disruption and speed of construction
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