Case Studies

These case studies provide a quick and accurate overview of our recent accomplishments. Scroll down, or jump to one of the sections below:

Modular Offices | Environmental Enclosures | Wall Partitions & Demising Walls | Mezzanines | Cleanrooms

 

Modular Office & Inplant Building Case Studies


 

Volkswagen Academy

Application: Training Center

Products: OmniFlex 300 (15 feet tall), Full Glass Windows and Fire & Sound Panels

Benefits Provided:

  • Attractive appearance
  • Flexibility to create different sized training rooms
  • LEED points for the construction project
  • Quick turnaround time

Read More


 

  Training Centers
 

BMW

Application: 2,555 sq. ft spare parts storage and distribution building

Product: OmniFlex 300 Plus with Fire & Sound Panels

Benefits Provided:

  • Flexibility to move in future
  • Secure, enclosed area with sound control
  • Minimal disruption to plant during construction

Read More



 

  parts storage room
 

Two Story Office

Application: New two story modular office within existing manufacturing plant facility

Product: OmniFlex 300

Benefits Provided:

  • Expanded usable office space without enlarging existing footprint
  • Engineering and operations teams given direct access to plant operations
  • Effectively used vertical square footage

Read More


 

  two story offices
 

McCormick Foods

Modular Office with Load-bearing Roof

Application: 2,778 sq. ft. office complex, consisting of two story and single story office with storage decks.

Product: Series 300

Benefits Provided:

  • Tied into existing modular offices
  • Attractive appearance
  • Maximized floor space

Read More


 

  load-bearing roofs
 

Douglas & Lomason

Application: 2,430 square foot 2-story office

Product: Series 300

Benefits Provided:

  • Adapt design to needs without seriously impacting budget or time line
  • Professional appearance
  • Sound control

Read More

 


 

  two story office
 

Ingalls Hospital

2-Story Modular Office Provides Space and Sound Solution

Application: Soundproof area with rehabilitation facility

Product: OmniFlex 300 Plus

Benefits Provided:

  • Effective sound control
  • Ability to re-locate easily
  • Minimal disruption to existing business

Read More


 

  two story office
 

Mercury Stainless

Load-bearing Modular Buildings Create New Space for Manufacturer

Application: Modular Offices and Lunchroom with Storage Decks

Product: Series 300 with Fire & Sound Wall Panels

Benefits Provided:

  • Effective sound control
  • Ability to re-locate easily
  • 2-Story design to maximize space utilization

Read More



  storage office
   

Vegetable Juices, Inc.

Location: Chicago, IL

Application: 2-Story Structure Inside Facility

Product: Omniflex 300 Fire & Sound

Benefits Provided:

  • Two story structure to house lab and office space
  • Odors contained within lab on ground floor
  • Contemporary design and appearance

 

Read More


 

 

 

Environmental Enclosures

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A123 Systems

Customer: A123 Systems

Location: Detroit, MI

Application: Battery storage enclosure

Product: PortaMax 458 steel stud (23 feet tall)

Benefits Provided:

  • Insulated walls for optimal thermal control
  • Removable exterior walls
  • Doors located for aisle access

Read More


 
   

Toyota

Location: Columbus, Indiana

Application: CMM Room 28' x 30' x 13'

Product: S3000 with Fire & Sound Wall Panels

Benefits Provided:

  • Humidity and temperature control
  • Ability to relocate easily
  • Sound insulation

Read More

 

 


 

  CMM Rooms
 

American Seating

Location: Grand Rapids, MI

Application: 56' x 58' x 16' Tall Powder Coating System Enclosure

Product: OmniFlex 300 Plus

Benefits Provided:

  • Effective environmental control
  • Effective sound control
  • World class appearance

Read More

 


 

 Powder Seating Enclosures
 

Airtex Products

Location: Fairfield, Illinois

Application:Equipment Enclosure Room, Conference Room, Plant Separation

Product: XTRA TALL Wall Systems, OmniFlex 300

Benefits Provided:

  • Consistent appearance throughout plant
  • Effective environmental control
  • Flexibility to relocate

Read More


 

 Airtex
   

Innovative Laser Technologies, Inc

Location: Minneapolis, MN

Application: Protective Enclosures for Laser Equipment

Product: Omniflex 300 Fire & Sound

Benefits Provided:

  • Walls made of fire retardant materials
  • Open design, utilizing pre-existing lighting & sprinkler system
  • Laser safety glass windows in doors

Read More


 

  
   

Siemens

Location: Marion, Kentucky

Application: 270' Long x 21'-24' tall graduated wall
to divide plant space

Product: XTRA TALL Wall System

Benefits Provided:

  • Protect sensitive machinery
  • Improve appearance of plant to visitors
  • Increase space utilization

Read More


 

 Siemens
 

Steelcase

Location: Grand Rapids, MI

Application: 30' high x 630' long wall in manufacturing plant

Product: PortaMax XTRA TALL Wall System

Benefits Provided:

  • Effective environmental control
  • Clean installation process allowed for continuous operation
  • Flexibility to re-locate and re-use in future

 

Read More


 

 Wood Finishing Enclosures
   

Tyco-Kendall Healthcare

Location: Jolliet, IL

Application: Climate-Controlled Area to House Medical Equipment

Product: SteelSpan Wall System (350 lineal feet, 28 ft tall)

Benefits Provided:

  • Proper R-value of insulation to house equipment
  • Fast installation
  • Area accessible by fork lift via high-speed roll up doors
  • Flexibility of modular wall system

 

Read More


 

 

 

 

Wall Partitions & Demising Walls

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AeroVironment, Inc

Application: Separation Wall & Bulletin Board

Product: OmniFlex 300 with Freestanding Wall Panels

Benefits Provided:

  • Segregated Work Areas
  • Provided Visibility Into Work Areas
  • Lower Cost than Standard Furniture Alternative
  • Custom Painted to Match Existing Structures

Read More



 

 wall partitions
 

Crown Cork & Steel

Application: 22' to 28' tall walls to enclose metal packaging equipment.

Product Used: PortaMax XTRA TALL Walls

Benefits Provided:

  • Divided packaging area from the rest of the facility.
  • Contained noise and particles.
  • Operator could oversee production from outside of packaging area.

Read More



 

 Tall Wall partitions
 

Hyundai North America Bulletin Board Wall

Application: Separation Wall & Bulletin Board

Product: OmniFlex 300 Plus

Benefits Provided:

  • Separated space
  • Provided meeting area
  • Provided posting vehicle

Read More



 

 bulletin board wall
 

Novartis Pharmaceuticals

Creating Manufacturing Cells with Freestanding Partitions

Application: 76 Linear Feet of 80 Inch Tall Freestanding Wall Partitions

Product: OmniFlex 300 Plus with Freestanding Columns

Benefits Provided:

  • Separated manufacturing space
  • Aided in achieving FDA compliance
  • Blended well with existing partitions

Read More

 

 


 

 free standing partitions
   

PIM Brands, LLC

Location: Plainfield, NJ

Application: Dividing Wall at Facility

Product: SteelSpan Wall System (30 foot tall)

Benefits Provided:

  • Separation of manufacturing and distribution areas
  • Fast installation
  • Compliance with local building codes

 


 

Read More

  steel span photo

 

 

Mezzanine Case Studies

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Waste Management, Inc.

Modular Construction for Elevated Control Rooms

Location: New York

Application: 67" x 10" and 67" x 30' control rooms elevated on 25' high mezzanine

Product: OmniFlex 300 Plus

Benefits Provided:

  • Safe, comfortable work area
  • Installation with minimal disruption

Read More


 

 waste management
 

Master Lock

Modular Office on Mezzanine

Application: 40' x 100' office foreman's office mounted on mezzanine

Product: OmniFlex 300 Plus

Benefits Provided:

  • Added space within plant and better view for foreman to monitor activity
  • Provided sound reduction to improve worker productivity
  • Met complex building code requirements within budget

Read More


 

 master lock
 

Quality Bicycle

Bicycle Manufacturer Finds Space with Freestanding Mezzanine

Application: 9,000 sq. ft. freestanding mezzanine with composite deck, personnel elevator and equipment lift

Product: Mezzanine

Benefits Provided:

  • Expandable for future requirement
  • Installed without losing any operation days
  • Clear column spacing up to 35 feet

Read More

 Quality Bicycle

 

 

Cleanroom Case Studies

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Caterpillar

Location: Lafayette, Indiana

Application: Class 100,000 clean room for generator inspection process

Product: OmniFlex 300 Plus

Benefits Provided:

  • Allowed operation to comply with quality guidelines from major customer.
  • Integrated with conveyors and bridge crane with minimal plant disruption.

Read More


 

  Caterpillar Cleanroom
 

Ampex Recording Media

Location: Opelika, Alabama

Application: 30,000 S.F. Class 100 Cleanroom

Product: CleanLine S3000

Benefits Provided:

  • Flexibility
  • Class 100 conformance capability

Read More

 


 

  Ampex Recording Media Cleanroom
 

Pozzetta Micro Clean

Location: Englewood, Colorado

Application: 1,000 Square Foot - Class 1000 Cleanrooms

Product: CleanLine S3000 with Flush Windows

Benefits Provided:

  • Speed of completion
  • Corporate showpiece for attracting new business

Read More

 


 

 Pozzetta Micro Cleanroom
 

Pioneer Electronics

Location: Springboro, Ohio

Application: 2,000 Feet of Cleanroom Walls

Product: OmniFlex 300 Plus

Benefits Provided:

  • Improved quality
  • Increased product yield

Read More


 

 Pioneer Electronics Cleanroom
 

Felbro Foods

Location: Compton, California

Application: Cleanrooms for Achieving USDA Compliance in Mixing and Packaging

Product: PortaMax 458 XTRA TALL Wall System

Benefits Provided:

  • Quality control
  • USDA compliance
  • Improved product yield

Read More


 

 Felbro Foods Cleanroom
 

Wilson Cook Medical

Location: Winston-Salem, NC

Application: 20,000 S.F. Cleanroom for Medical Device Manufacturing

Product: PM458 XTRA TALL Wall System

Benefits Provided:

  • Capability to achieve cleanliness and air quality standards
  • Flexibility to relocate
  • Minimal disruption and speed of construction

Read More

 Wilson Cook Cleanroom

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